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Shahi’s vertically integrated textile operations are at the cutting edge of innovation in the apparel industry. We operate textile mills for producing woven and knitted fabrics, sourcing the high-quality cotton which is then processed into textiles for garments and other products. A significant proportion of the cotton we source is certified as sustainable either by the Global Organic Textile Standard or Better Cotton Initiative. Our textile mills provide around 80 percent of the fabric requirement of our 65 factories, where we manufacture garments for some of the world’s biggest brands. Shahi’s in-house design team and laboratory ensure seamless integration of our customers’ needs from fiber to final product.

Spinning, Knitting & Processing

In 2014, Shahi set-up a USD 130 million world-class, spinning-to-shipping facility located in Shimoga, Karnataka. The campus, which is spread over 250-acres, houses best-in-class technology from around the world for automated material flow and quality assurance. It delivers a wide range of knitted fabrics including jersey, interlock, pique, lacoste, rib, French terry, jacquards and auto stripes, in cotton and cotton blends, using low to high yarn counts.

In 2018, 30 percent of the water demand at Shimoga has been met through rainwater harvesting.

Spinning

900
MT/month

Knitting

800
MT/month

Yarn Dyeing

300
MT/month

Fabric Dyeing

720
MT/month

Weaving & Processing

In March 2018, Shahi launched its second wovens plant, spread across 900,000 square feet in Shimoga, Karnataka. The plant has been designed to have a single-line layout from singeing to finishing which optimizes material flow distance.

Our wovens facilities process cotton, rayon, linen fabric and blends; from lightweight tops fabric to heavy bottoms fabric. These facilities can produce a variety of finishes including standard finishes like mercerization, brushing and peaching, to highly specialized proprietary finishes such as easy-care, wrinkle-free, and silky finish.

The Sarla Fabrics Limited (SFL) plant in Ghaziabad is Organic Content Standard (OCS) and Global Organic Textile Standard (GOTS) certified. It is also ISO 14001 certified.

Weaving

9.1 million
meters/month

Dyeing

8.7 million
meters/month

Printing

6.3 million
meters/month

Garmenting

Shahi runs 65 cut-to-pack garment production units across 10 states in India, with one of the largest embroidery set-ups in Asia. Real-time quality control and precise execution of QA procedures, in conjunction with lean manufacturing initiatives, help us to consistently create superior quality products. We have the latest wash expertise and can execute wash developments from basic denims to innovative fabrics. We are continuously investing in research and development to integrate the latest and most environment-friendly technology into our processes.

Our product capabilities include: denims, twill bottoms, soft wovens, and knitwear.

Sewing

10 million
pcs/month

Embroidery

30 billion
stitches/month

Embroidery machinery

140
multi-head machines

Washing

9 million
pcs/month

Design

Shahi’s design and product development infrastructure consists of over 100 designers, ranging from CAD to textile and apparel experts, with dedicated teams for each of our key clients. We offer exclusivity through component innovation, and area one-stop-shop, delivering from concept to product for a wide range of product genres, price points, and lead times.

As a company, we are always investing in new technologies and methods to stay relevant in a constantly changing world. We were one of the first garment manufacturers to integrate advanced design technologies such as 3D CAD design and 3D draping.

Around 40 percent of our turnover is designed in-house.

Internal Laboratory

Shahi’s internal laboratories conduct performance testing and color approvals at various stages on raw materials, fabrics, garments and trims in accordance with international test standards. These standards include American Association of Textile Chemists (AATCC), American Society for Testing and Materials (ASTM) International, International Organization for Standardization (ISO) and British Standard (BS), along with our buyers’ in-house testing methods. Our internal laboratories ensure that the highest-quality product is produced, while simultaneously reducing garment lead-time through faster approvals on quality.

The laboratory has been accredited by several leading, global brands to conduct performance testing and color approvals.

Performance Testing

  • Abercrombie & Fitch
  • JCPenney
  • Walmart
  • G III
  • Future Group
  • C&A
  • Kohl’s
  • PVH
  • Atlast
  • Gap Inc.
  • The Children’s Place
  • Eddie Bauer
  • Uniqlo
  • H&M
  • Tommy Hilfiger
  • VF Brand
  • Columbia Sports Wear

Colour Approvals

  • JCPenny
  • PVH
  • Target
  • GAP Inc.
  • Kohl’s
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